Various wire and cable production process


Release time:

2022-04-15

The vast majority of wire and cable products are products with the same cross-section (cross-section) shape (ignoring the error caused by manufacturing) and long strips.

The vast majority of wire and cable products are products with the same cross-section (cross-section) shape (ignoring the error caused by manufacturing) and long strips. determined.

The whole process of 16 wire and cable production processes, the simplified version is as follows:

01. Single core installation line

1. Conductor → insulation injection molding → withstand voltage test → pass the inspection → roll packaging → leave the factory

2. Conductor→conductor stranded wire or wire bundle→insulation injection molding→pressure test→qualified inspection→roll packaging→delivery

02. Sheath installation line

1. Conductor → insulation injection molding → withstand voltage test → combined sheath injection molding → qualified inspection → roll packaging → delivery

2. Conductor→conductor stranded wire or wire bundle→insulation injection molding→pressure test→combined sheath injection molding→qualified inspection→roll packing→delivery

03. Special single-core installation line

1. Conductor → high temperature F46 injection molding or silicone rubber insulation → withstand voltage test → qualified inspection → roll packaging → delivery

2. Conductor→conductor stranded wire or wire bundle→high temperature F46 injection molding or silicone rubber insulation→voltage resistance test→qualified inspection→roll packaging→delivery

04. Special sheath installation line

1. Conductor → high temperature F46 injection molding or silicone rubber insulation → withstand voltage test → combined sheath high temperature F46 injection molding or silicone rubber → qualified inspection → roll packaging → delivery

2. Conductor→conductor stranded wire or bundle wire→high temperature F46 injection molding or silicone rubber insulation→voltage resistance test→combined sheath high temperature F46 injection molding or silicone rubber→qualified inspection→roll packing→delivery

05. Compensation wire or compensation cable

1. Conductor → insulation injection molding → withstand voltage test → combined sheath injection molding → qualified inspection → roll packaging → delivery

2. Conductor → insulation injection molding → withstand voltage test → combined shielding braiding → sheath injection molding → qualified inspection → roll packaging → delivery

3. Conductor → high temperature F46 injection molding or silicone rubber insulation → withstand voltage test → combined shielding braiding → sheath high temperature F46 injection molding or silicone rubber → qualified inspection → roll packaging → delivery

06. Power cable

1. Conductor → insulation injection molding → withstand voltage test → cable or steel armor → injection molding of sheath → qualified inspection → packaged into trays → delivery

2. Conductor→conductor stranded wire→insulation injection molding→voltage resistance test→cable or steel armor→sheath injection molding→qualified inspection→package in reel→delivery

07. Special power cables

1. Conductor→high temperature F46 injection molding or silicone rubber insulation→voltage resistance test→cable or steel armor→sheath high temperature F46 injection molding or silicone rubber→qualified inspection→package in trays→delivery

2. Conductor→high temperature F46 injection molding or silicone rubber insulation→voltage resistance test→cable or steel armor→sheath high temperature F46 injection molding or silicone rubber→qualified inspection→package in trays→delivery

08. High voltage power cables

1. Conductor → high-voltage cross-linked three-layer co-extrusion insulation injection molding → withstand voltage test → cable or steel armor → sheath injection molding → qualified inspection → tray packaging → delivery

2. Conductor → conductor stranded wire → high-voltage cross-linked three-layer co-extrusion insulation injection molding → withstand voltage test → cable or steel armor → sheath injection molding → qualified inspection → coil packaging → delivery

09. Special silicone rubber high voltage cables

Conductor→conductor stranded wire→high-voltage silicone rubber insulation→voltage resistance test→cabled or steel armored→silicone rubber sheath→qualified inspection→packaged into coils→delivery

10. Control cable

Conductor → insulation injection molding → withstand voltage test → cabling or shielding → sheath injection molding → qualified inspection → reel packaging → delivery

11. Special control cables

Conductor→high temperature F46 injection molding or silicone rubber insulation→voltage resistance test→cable or shielding→sheath high temperature F46 injection molding or silicone rubber→qualified inspection→package in trays→delivery

12. Computer cable

1. Conductor → insulation injection molding → withstand voltage test → pair twisting → cable forming → total shielding → sheath injection molding → qualified inspection → reel packaging → delivery

2. Conductor → insulation injection molding → withstand voltage test → pair twisting → sub-shielding → cable forming → overall shielding → sheath injection molding → qualified inspection → reel packaging → delivery

13. Special computer cables

1. Conductor → high temperature F46 injection molding or silicone rubber insulation → withstand voltage test → twisted pair → cabling → total shielding → sheath high temperature F46 injection molding or silicone rubber → qualified inspection → packaged into a disk → delivery

2. Conductor → high temperature F46 injection molding or silicone rubber insulation → withstand voltage test → pair twisting → sub-shielding → cabling → overall shielding → sheath high temperature F46 injection molding or silicone rubber → qualified inspection → coil packaging → delivery

14. Inverter cable (special)

1. Conductor → insulation injection molding → withstand voltage test → shielding → cabling or adding steel armor → injection molding of sheath → qualified inspection → packaging in trays → delivery

2. Conductor→conductor stranded wire→insulation injection molding→voltage resistance test→shielding→cable or steel armor→sheath injection molding→qualified inspection→package in trays→delivery

15. Flat cable (special)

1. PVC flat cable Conductor→conductor stranded wire or wire bundle→insulation injection molding→voltage resistance test→combined sheath injection molding→qualified inspection→package in a reel→delivery

2. Nitrile flat cable Conductor → Conductor stranded wire or wire bundle → Nitrile insulation injection molding → Voltage resistance test → Injection molding with Nitrile sheath → Pass the inspection → Packing in a reel → Delivery

3. Silicone rubber flat cable conductor→conductor stranded wire or wire bundle→silicon rubber insulation→voltage resistance test→combined with silicone rubber sheath→qualified inspection→package in a reel→delivery

16. Magnesium oxide mineral insulated cable (also known as: fireproof cable)

Conductor plus magnesium tube→filling→adding magnesium powder→starting→compression→drawing→gas protection continuous annealing→drawing (repeated)→gas protection continuous annealing (repeated)→hydraulic test→electric withstand voltage test→or add external Sheath → sealing → re-inspection → packaging → delivery

Wire and cable are used to transmit electric (magnetic) energy, information and wire products that realize electromagnetic energy conversion. In the broad sense, wires and cables are also referred to as cables for short. In the narrow sense, cables refer to insulated cables, which can be defined as: a collection composed of the following parts; one or more insulated cores, and their respective possible coatings. Protective layer and outer sheath, the cable may also have additional uninsulated conductors.

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